How Many Tubes Can a Servo Tuber Machine Produce in One Minute?
When people in the packaging industry talk about speed and efficiency, one question often comes up: How many tubes can a servo tuber machine produce in one minute? The answer is not only about numbers, but also about technology, design, and how the machine fits into a modern production line.
Understanding Tube Making in Industrial Packaging
Before diving into production speed, it helps to understand what a tube is in the context of industrial manufacturing. Here, we are not talking about toothpaste tubes or plastic straws, but paper tubes used in cement bags, chemical packaging, flour bags, and other heavy-duty applications.
Paper tube production is the first stage in making multiwall paper bags. These tubes are formed by feeding layers of kraft paper, with or without a film layer, through a servo tuber machine. The paper is glued, shaped, cut, and prepared for further processing in a bottomer machine that adds bottoms, creating the final industrial bag.
This process might sound simple, but in reality, it requires precision, stable performance, and advanced cutting systems to handle different paper grades and sizes.
What is a Servo Tuber Machine?
A servo tuber machine is a specialized piece of equipment designed for making paper tubes. Unlike older mechanical tubers, servo tubers use servo motors to control critical movements, allowing for higher precision, smoother operation, and better synchronization across the different parts of the machine.
Key features of a modern servo tuber machine include:
Stable, long-time running, and high precision – These machines are built to operate for 20 hours a day without losing accuracy.
User-friendly interface – An intuitive control panel makes it easy for operators to set parameters, adjust tube length, and monitor production in real time.
Flexible cutting options – The cutter can be set to step cut or straight cut, depending on the end-use of the tube.
Versatile material handling – It can handle 2–3 layers of paper plus a film or paper layer, which is important for applications like cement bags that require strength and moisture resistance.
The Technical Parameters That Matter
When comparing servo tuber machines, buyers often look at the technical data. For example, Tecon's high-efficiency servo tuber machine is designed with the following specifications:
Tube length: 500–1100 mm
A-shaped edge tube width: 350–620 mm
M-shaped edge tube width: ≤80 mm
Cutter: Step cut / straight cut
Number of layers: 2–3 paper layers + 1 film or paper layer
Maximum speed: 180 tubes per minute
How Many Tubes Per Minute?
Now to the main question: How many tubes can a servo tuber machine produce in one minute?
The answer depends on the model and production setup, but with Tecon's advanced servo tuber machine, the maximum production speed is 180 tubes per minute.
To put this in perspective:
● At full speed, in one hour, the machine can produce 10,800 tubes.
● If the machine runs 20 hours per day, that's 216,000 tubes in a single day.
● Over the course of one month (30 days), the output can reach more than 6 million tubes.
The level of productivity is one of the main reasons manufacturers choose servo tuber technology. It means more bags are produced with fewer workers and less downtime.
Factors That Influence Real Production Speed
While 180 tubes per minute is the maximum, the real speed depends on several factors:
Paper quality – Higher-strength kraft paper runs better and faster. Poor-quality paper can lead to breaks or jams, slowing down production.
Tube size – Longer or wider tubes may reduce speed slightly compared to smaller ones.
Operator experience – A well-trained operator can set up the machine faster, monitor production, and reduce downtime.
Maintenance – Like any machine, a servo tuber needs proper maintenance. Well-lubricated and calibrated equipment will always run closer to peak capacity.
Environmental conditions – The machine is designed to work between 0–40 °C and humidity up to 95%. Extreme conditions may impact glue drying time or paper performance.
Why Efficiency Matters in Tube Production?
For industries such as cement, construction materials, flour, chemicals, or food-grade packaging, efficiency translates directly into cost savings. Every extra tube produced per minute reduces labor cost per unit, lowers energy consumption per bag, and shortens delivery times to clients.
By investing in a high-performance servo tuber, companies not only keep up with market demand but also improve consistency in bag quality. This matters when bags must hold 25–50 kg of material without breaking.
Applications of Servo Tuber Machines
Servo tuber machines are used widely in:
Cement bag manufacturing – Durable multiwall paper bags protect cement from moisture and dust.
Agricultural packaging – Grain, flour, seeds, and fertilizers often require strong paper bags.
Chemical packaging – Powders and other chemical products need moisture-resistant film-lined bags.
Food-grade packaging – Some tubers can be adapted for hygienic paper bags used in the food industry.
Each of these industries benefits from high output and consistent tube quality.
Why Choose Tecon Servo Tuber Machine?
There are many suppliers of paper bag machines in the market, but Tecon has built a strong reputation in industrial packaging equipment. Here are some reasons manufacturers turn to Tecon:
Advanced design – Tecon's tuber machines combine durability with precise servo control systems.
High efficiency – With a maximum speed of 180 tubes per minute, Tecon machines help factories achieve top-level productivity.
User-friendly operation – The intuitive panel shortens learning curves.
Global applications – Tecon equipment is already running in cement bag factories and paper bag plants worldwide.
Long-term stability – Built for continuous 20-hour-per-day operation, Tecon tuber machines are designed for heavy-duty use.
When considering the full picture – not only speed but also stability, usability, and support—Tecon stands out as a reliable partner for industrial packaging businesses.
Conclusion
How many tubes can a servo tuber machine produce in one minute? With modern technology, the answer is up to 180 tubes per minute of the Tecon tuber machine. But beyond just numbers, a good servo tuber machine offers stable operation, user-friendly controls, and the flexibility to meet different production needs.
For businesses in cement bag manufacturing, flour bag production, or chemical packaging, choosing a high-efficiency tuber machine is a direct investment in productivity and competitiveness. Contact us if you want to learn more about Tecon's servo tuber machine or explore other industrial bag-making solutions.